Hazards: Fall from the top or top step · Stepladder folding under load with unlocked spreaders · Stepladder leaned against a wall as a straight ladder · Fall from an unstable base
Why it matters
Falls to a lower level were the most common fatal event in construction in 2022 — 36.4%, 397 deaths (CPWR Data Bulletin, July 2024, from BLS CFOI). Stepladders put you five feet up, which does not feel like height. On December 26, 2022, a worker taking a measurement for a garage beam was found on the slab, unresponsive; the 8-foot fiberglass stepladder lay next to him with its metal spreader arms slightly folded up and not locked. He died of a skull fracture (OSHA Accident Summary Nr 153239.015). Five feet onto concrete is enough.
Key points
- The top and the top step are not steps. 1926.1053(b)(13). General industry adds the cap — 1910.23(c)(8). If the work is out of reach, the ladder is too short.
- Spreaders locked, both sides, every time. (a)(8) requires a metal spreader or locking device holding the front and back sections open while the ladder is in use. Push them flat and hear them seat before your weight goes on.
- A folded stepladder is the wrong ladder. (b)(4): used only for the purpose it was designed for. Leaned against a wall it has no rung locks, no angle and no even bearing.
- All four feet, one stable level surface. (b)(6). Never on a box, a barrel, a pallet or a scaffold platform to gain height — 1910.23(c)(13).
- Don't climb the back. (b)(14): rear cross-bracing is not for climbing unless the ladder is built with steps on both sections.
- Keep your belt buckle between the rails. Reaching sideways is what tips a stepladder. Move the ladder — it takes ten seconds.
- Nothing in your arms going up. (b)(22): no object or load that could cost you your balance. Tool belt, bucket, hand line.
- The "top three rungs" is not an OSHA rule. For a stepladder, OSHA's line is the top and the top step. The three-rung mark on a straight ladder comes from the manufacturer and ANSI A14 — obey the label on your ladder, but do not quote it as federal law.
Do / Don't
Do
- Seat both spreaders before the first step.
- Get the taller ladder or the platform instead of the top step.
- Move the ladder rather than lean out of it.
- Check the label for the rated capacity, you plus your tools.
Don't
- Stand on the top, the top step or the cap.
- Lean a folded stepladder against a wall.
- Set one on a pallet, a box or a scaffold deck.
- Climb the rear cross-bracing.
Quick site check
- Open every stepladder in this bay and lock the spreaders: any bent, loose or missing?
- What is the tallest stepladder we have, and is it tall enough for what we are doing today?
- Any stepladder standing on something other than the floor right now?
- Who here has stood on the top of a stepladder this month, and what were they reaching for?
- Where are we short a taller ladder or a work platform right now?
- Which stepladders on this job have loose, bent or missing spreaders?
- Has anyone seen a stepladder folded and leaned against a wall on this site?