Hazards: Electrocution from working on parts that were never deenergized · Contact with a circuit re-energized by someone else · Unqualified worker performing a qualified person's task · Burns from an arc during troubleshooting
Why it matters
OSHA does not treat energized work as a normal way to work. 1910.333(a)(1): live parts an employee may be exposed to are deenergized before the work. Live work is the exception, and the employer has to demonstrate why — deenergizing would introduce additional or increased hazards, or it is infeasible because of equipment design or operational limitations.
On October 24, 2020, an electrical contractor's employee on a plant project was in the turn-on phase for exhaust fans (OSHA Accident Search, Summary Nr 130703.015). He accessed an energized 480-volt panel without arc flash rated PPE, contacted a live circuit and was electrocuted. He was an electrician. Being in the trade is not the same as being qualified on that panel, that day.
Key points
- Dead first, every time. 1910.333(a)(1). Live work needs a demonstrated reason — added hazard or infeasibility — not a schedule.
- "Turned off" is not "verified dead". 1910.333(b)(2)(iv): a qualified person tests the circuit and checks for induced voltage and backfeed first.
- Qualified is per equipment. 1910.399, Note 1: qualified on one piece of equipment, unqualified on another. Ask which one you are today.
- Qualified means three specific skills. 1910.332(b)(3): tell exposed live parts from other parts, determine the nominal voltage, and know the clearance distances of 1910.333(c) for that voltage.
- Unqualified people still get trained. 1910.332(b)(1)-(2): the practices that pertain to your job, plus anything else needed for your safety. Not knowing is not a defense the employer has.
- Tags mark the line. 1926.417: deenergized equipment is rendered inoperative and tagged at every point it can be energized from.
Do / Don't
Do
- Ask who the qualified person is before the task, not during it.
- Say out loud when a job is outside what you were trained on.
- Test the tester, test the circuit, test the tester again.
- Leave every tag and lock exactly where you found it.
Don't
- Work it live because shutting down would cost the shift.
- Assume a breaker labeled off means the conductors are dead.
- Hold the light, hold the cover or hand tools into an open energized panel.
- Treat "I've done it a hundred times" as a qualification.
Quick site check
- Is any energized work planned on this site today, and is the reason it cannot be shut down written down anywhere?
- Point at the disconnect for the equipment you are working on. Can everyone here find it?
- Are the tags on our deenergized circuits still legible and still attached at every point of possible energization?
- Name one task you have done on this site that you now think should have been done by a qualified person.
- When we say a circuit is dead, who tested it, with what, and did they test the tester first?
- Who here is qualified on which equipment? Are we all qualified on the same things, or only on some?
- What did our last energized job look like — was there a written reason the circuit could not be shut down?
- If a panel is tagged and you need that circuit today, who do you call, and what is the answer if they cannot be reached?